Shaoxing Keqiao Maozan Textile Co., Ltd.
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Double Face Jersey Fabric Manufacturer

Double-knit fabric is a type of knitted textile featuring a relatively smooth structure on both sides; it has a fine texture and a soft hand-feel, making it comfortable for close-to-skin wear. The fabric offers excellent resilience and resists deformation after stretching, adapting well to body movement—qualities that make it ideal for garments requiring a high level of comfort and a close fit.

Key advantages of this fabric include stable elasticity and good breathability, ensuring the wearer does not feel stifled. Its double-knit structure gives the fabric a substantial feel, providing a sense of gentle support when worn against the body without being overly heavy. When used for activewear or base layers, it balances freedom of movement with wearing comfort.

Double-knit fabric is suitable for products such as yoga wear, sports bras, base layers, underwear, loungewear, and shapewear. It is particularly well-suited for garment styles that need to contour to the body while remaining comfortable and breathable.

About Us
Shaoxing Keqiao Maozan Textile Co., Ltd.
Shaoxing Keqiao Maozan Textile Co., Ltd.
We are a professional Double Face Jersey Fabric Manufacturer in China, specializing in the production, processing, and supply of a wide range of apparel fabrics and related textile materials. As a specialized Double Layer Knit Fabric Factory, we provide flexible ODM/OEM customization services to meet the diverse needs of our customers.
Our products are widely used in apparel, home textiles, garment accessories, and other textile applications. Located in Shaoxing Keqiao, home to China Textile City, we leverage the region’s strong textile industry cluster and well-established supply chain to provide reliable raw materials, quality finished products, and stable supply services to customers worldwide.
With a commitment to quality, flexibility, and customer satisfaction, we strive to build long-term partnerships by delivering tailored textile solutions that meet different market demands.
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Double-Knit Fabric Industry knowledge

1. Double-Knit Fabric Category Overview

Double-knit fabric is a weft knitted textile produced on a machine with two needle beds, a cylinder and a dial. The two sets of needles work together to form two connected layers of loops, so the finished fabric has a smooth, even face on both sides. This structure gives the fabric more body, better dimensional stability and a cleaner surface than single-layer knits. Double-knit fabric is widely chosen for structured knit garments such as blazers, dresses, trousers, uniforms and activewear because it holds shape while keeping the comfort of a knit.

The category includes interlock, ponte, punto di roma, jacquard double knit, bonded double knit and spacer-style constructions. Fiber options cover cotton, polyester, viscose, nylon, wool blends and elastane-containing yarns. Weight commonly ranges from 160 GSM for lighter interlock to 380 GSM for dense ponte and textured constructions. China ODM Double-Knit Fabric programs usually begin with a reference garment or swatch, and the factory then matches yarn, gauge, stitch pattern and finishing to the target.

Shaoxing Keqiao Maozan Textile Co., Ltd. is located in Keqiao, a leading textile cluster in China. The company develops knit fabrics for apparel buyers and works as a Custom Double-Knit Fabric Factory for brands that need specific weight, hand feel and surface effects.

2. How Doubleknit-Fabric Is Constructed

(1) Two-Bed Knitting Principle

A double-knit machine arranges needles in two opposing beds. In interlock, long and short needles alternate so that each course is knitted in two passes, and the loops of one layer sit directly behind the loops of the other. The two layers are linked at regular points, which prevents the fabric from curling at the edges and reduces the risk of runs. Changing the needle selection pattern produces ribbed, textured or jacquard effects on the surface without adding a separate backing layer.

(2) Key Structural Properties

  • Smooth face on both sides, which supports reversible or two-tone designs
  • Flat cut edges with little curling, which simplifies cutting and sewing
  • Dense, stable body that keeps garment lines clean
  • Moderate stretch that can be increased with elastane

A China ODM Double-Knit Fabric Factory controls these traits through yarn count, machine gauge, stitch density and heat setting, so that width, weight and recovery match the garment pattern.

3. Common Double-Knit Types and Their Characteristics

Each construction within this category serves a different design need. The table below compares the types most often requested in tailored and casual knit programs.

Comparison of common double-knit constructions by weight, surface and typical garment use
Type Typical Weight Main Feature Typical Use
Cotton interlock 160-240 GSM Smooth both sides, soft hand Baby wear, tees, polos
Ponte 240-380 GSM Firm body, good shape hold Trousers, blazers, skirts
Punto di roma 260-360 GSM Subtle ribbed surface, stable Dresses, jackets
Jacquard double knit 220-340 GSM Patterned surface, no print needed Fashion tops, coats
Polyester interlock 180-280 GSM Color stability, easy care Activewear, uniforms

A double knit interlock fabric supplier with a broad range can also provide solid, melange, yarn-dyed and printed options across these constructions.

4. Stability and Stretch Comparison Chart

The horizontal bar chart below compares relative shape stability across five double-knit groups on a five-point scale. The ratings show general tendencies in the category and do not represent a test result for a single lot. Higher bars indicate a firmer body that holds garment lines for longer.

Relative Shape Stability by Construction (1 to 5) Cotton interlock 3.8 Polyester interlock 4.3 Jacquard double knit 4.4 Punto di roma 4.6 Ponte 4.8

Cotton interlock sits at the lower end of the chart because its softer yarn and lighter weight favor comfort over structure. Polyester interlock rises since synthetic fibers hold their shape through repeated washing. Jacquard double knit gains stability from the extra stitch linking used to form the pattern. Punto di roma and ponte reach the highest ratings, as their dense loop arrangement creates a firm, tailored body. Buyers can use the chart to shortlist constructions before requesting swatches for fit testing.

5. Double-Knit Compared With Single Jersey and Rib

(1) Structural Differences

Single jersey uses one needle bed, so the face and reverse look different and the edges curl. Rib knits use two beds with alternating wales and offer high widthwise stretch. Double-knit fabric also uses two beds but links the layers in a way that keeps both faces smooth and flat. Double-knit fabric offers more body than single jersey and a calmer surface than rib, which is why it is common in garments that need clean lines.

(2) Radar Comparison

Double-Knit and Single Jersey Comparison Surface smoothness Body Edge flatness Shape hold Lightness Double-knit Single jersey

The radar chart sets double-knit and single jersey against five attributes. Double-knit extends further on body, edge flatness and shape hold, which suits tailored or structured knit garments. Single jersey extends further on lightness and is the more common choice for simple tops and base layers. Surface smoothness is similar for both when yarn quality is matched, although double-knit presents the same face on each side. A Double-knit fabric factory in China can supply swatches of both constructions so that product teams can compare drape and handling on the cutting table.

6. Application Scenarios

Double-knit fabric appears across several garment segments. The column chart below shows an illustrative split of how the category is allocated across product programs in a general apparel sourcing portfolio.

Illustrative Application Share (%) 32 Dresses 27 Trousers 18 Jackets 13 Activewear 9 Others

Dresses lead the split because ponte and punto di roma drape cleanly while holding a skirt or bodice shape. Trousers follow, where the stable body supports waistbands, pockets and pressed lines. Jackets use heavier constructions that give structure without lining. Activewear programs use polyester interlock for color stability and easy care. The remaining share covers uniforms, bags and accessory components. These values are illustrative and show the range of use rather than a market survey.

7. Selection Points for Buyers

  1. Construction type: select interlock, ponte, punto or jacquard to match garment design
  2. Fiber and elastane content: set stretch and recovery to the fit requirement
  3. GSM and width: confirm finished weight and cuttable width for marker planning
  4. Shrinkage and spirality: request wash test results for length, width and twist
  5. Surface and pilling: check abrasion results on the chosen color
  6. Development steps: agree on lab dips, hand samples and bulk lead time

Working with a Custom Double-Knit Fabric Factory that develops patterns and finishing in one workflow shortens revision rounds, because needle selection, yarn blend and heat setting can be adjusted together.

8. Customization and Development Workflow

Shaoxing Keqiao Maozan Textile Co., Ltd. supports ODM and OEM requests for knit fabrics, drawing on the yarn, dyeing and finishing resources found in Keqiao. The line chart below shows a typical cumulative timeline, in days, from first inquiry to bulk shipment for a double-knit program.

Typical Double-Knit Development Timeline (Cumulative Days) Inquiry Sampling Approval Production Shipment 0 10 20 42 52

The first point marks the inquiry, where the buyer states construction, fiber, weight and end use. Sampling comes next, with swatches that show the stitch pattern and lab dips that show color. Approval confirms shrinkage, hand feel and surface against the reference garment. Production then moves through knitting, dyeing, finishing, heat setting and inspection. The day counts are an example for planning and can shift with pattern complexity, color depth and order volume. Clear specifications at the start are the most dependable way to keep the schedule steady.

9. Care and Maintenance Guidance

(1) Washing

Garments made from doubleknit-fabric can be washed in cool or warm water with a mild detergent. Washing with similar colors and using a gentle cycle limits surface abrasion and keeps the face smooth.

(2) Drying and Pressing

Low heat tumble drying or flat drying helps control shrinkage. When pressing is needed, a moderate iron setting with a pressing cloth protects the surface, especially on polyester-rich and elastane-containing constructions.

(3) Fabric Handling in Production

Rolls should rest before laying so that finishing tension can release. Ball point needles, balanced thread tension and stabilized seams at shoulders and waistlines help keep dense constructions free from puckering.

10. Frequently Asked Questions

(1) What does a Custom Double-Knit Fabric Factory offer beyond ready stock?

A Custom Double-Knit Fabric Factory develops construction, fiber blend, GSM, width, color and finishing to the buyer specification. This lets a brand set its own hand feel and surface rather than choosing only from existing items.

(2) What is the difference between double knit and interlock?

Interlock is one type within the double-knit family. Double-knit also includes ponte, punto di roma and jacquard constructions that use the same two-bed method with different needle patterns.

(3) Why does double-knit fabric lie flat when cut?

The two layers are linked so that tension is balanced between the faces. This reduces edge curling and makes cutting and sewing more predictable than with single-layer knits.

(4) What details should be sent to a China ODM Double-Knit Fabric Factory for a quotation?

Share the target construction, fiber content, GSM, width, color reference, finishing needs, end use and estimated volume. A reference swatch or finished garment helps the team match surface and hand feel.

(5) Can a double knit interlock fabric supplier support small development lots?

Development lots are often arranged before bulk planning. Shaoxing Keqiao Maozan Textile Co., Ltd. works with buyers on sample stages and flexible order arrangements for different market needs.

11. Working With a Double-Knit Fabric Factory in China

Choosing a supplier involves more than comparing swatches. Buyers review yarn sourcing consistency, the range of constructions, finishing capability, communication during sampling and the ability to respond to seasonal changes. Shaoxing Keqiao Maozan Textile Co., Ltd. combines the textile cluster resources of Keqiao with ODM and OEM support, so garment brands, wholesalers and manufacturers can build China ODM Double-Knit Fabric programs that fit their product lines. Send your specification to the team, and a development plan can be arranged around your target garment.